Scratch Build Wood Coin Slots Built By A Table Saw Pt. I

I used a tablesaw to build my coin slots from wood, with a drill press to route out the depth slots.

The first thing I did was draw the slots out on a block of wood. Measure twice, cut once! Measure the whole thing to make sure it all lines up because I had issues with the way I did it the first time.

Draw Slots
Draw slots and trim out

Once trimmed, I work in reverse on the table saw, pulling everything towards me from the back side so I can see my lines and make sure Im on the mark.

I start by creating the upright portions of the slots by marking the wood on the side so I know what to cut and not cut.  Be carefull of what side your blade is on when you do cut, otherwise you will ruin your work.  The squiggly lines represent the sections that need to be removed.  Alot of lines can get confusing, so I tried to make it simple.

Mark sides of wood
Mark Sides indicating where to cut.

I cut the uprights first.  Working slowly and making sure I was on the proper side of the line with the blade when cutting them out.  The squiggly lines came in handy so I knew what side I needed to be on.

Cut Slots
Cut Slots

I then angles the blade by doing some math to figure out what the angle should be per the plan.  My saw only allows the blade to angle in one direction, so I can only do one set of uprights at a time.  I then have to flip the piece to do the other side. The advantage to this is that the blade stays at the same angle.

Bevel Slots
Bevel Uprights of the Coin Slots

After the uprights are cut, I angle the blade again for the sides along the length of this piece.  I used some double sided tape and extra boards since the wood gets smaller and I didn’t want to loose my fingers.

 

Bevel Side of Slot
Bevel Side of Coin Slot

I separated the piece from the rest of the wood and routed out the slots with the drill press. I drew a line down the center of each slot and slowly moved the drill press along the line, going deeper each time, and periodically clearing out the wood shavings.

Use Drill Press to route slots
Route slots with Drill Press

This is what the final piece looks like without any paint.

Coin slot in body
Coin slot in body


Cutting the Slot for the Large Data Port in the Senna Frame

Here is how I cut out the slot for the Large Data Port in the Senna Wood Frame.  It is fairly simple to do.  Mark approximately where you need to make the cuts for the LDP.  Once marked, turn your router on and slowly cut away.  It will not take long and is very easy to do.  Remember to never glue your frame up until you have all internal parts for the body and they are tested for a proper fit.



The Lazy Susan Bearing Box opening.

Here is the box opening of the Lazy Susan Bearing. You can order direct from Rockler, or get one off of the Astromech.net club forum.  The one off of the forum is a Rockler with the holes pre-drilled in the factory to meet club design to attach to the base of any frame.

Lazy Susan
Lazy Susan bearing