Tag Archives: Scratch Build

Scratch Build Wood Coin Slots Built By A Table Saw Pt. I

I used a tablesaw to build my coin slots from wood, with a drill press to route out the depth slots.

The first thing I did was draw the slots out on a block of wood. Measure twice, cut once! Measure the whole thing to make sure it all lines up because I had issues with the way I did it the first time.

Draw Slots
Draw slots and trim out

Once trimmed, I work in reverse on the table saw, pulling everything towards me from the back side so I can see my lines and make sure Im on the mark.

I start by creating the upright portions of the slots by marking the wood on the side so I know what to cut and not cut.  Be carefull of what side your blade is on when you do cut, otherwise you will ruin your work.  The squiggly lines represent the sections that need to be removed.  Alot of lines can get confusing, so I tried to make it simple.

Mark sides of wood
Mark Sides indicating where to cut.

I cut the uprights first.  Working slowly and making sure I was on the proper side of the line with the blade when cutting them out.  The squiggly lines came in handy so I knew what side I needed to be on.

Cut Slots
Cut Slots

I then angles the blade by doing some math to figure out what the angle should be per the plan.  My saw only allows the blade to angle in one direction, so I can only do one set of uprights at a time.  I then have to flip the piece to do the other side. The advantage to this is that the blade stays at the same angle.

Bevel Slots
Bevel Uprights of the Coin Slots

After the uprights are cut, I angle the blade again for the sides along the length of this piece.  I used some double sided tape and extra boards since the wood gets smaller and I didn’t want to loose my fingers.

 

Bevel Side of Slot
Bevel Side of Coin Slot

I separated the piece from the rest of the wood and routed out the slots with the drill press. I drew a line down the center of each slot and slowly moved the drill press along the line, going deeper each time, and periodically clearing out the wood shavings.

Use Drill Press to route slots
Route slots with Drill Press

This is what the final piece looks like without any paint.

Coin slot in body
Coin slot in body


Scratch Build Large Data Port From Wood

For everyones viewing pleasure.  This is how I made my wood LDP.  keep in mind it is not sanded or painted yet, hopefully it is the correct size!

I started with making a jig to create the bevel on the LDP.

Beveled Block
Bevel block for jig.

I routed out the front and back radius on the top and bottom parts of the LDP using separate pieces of wood.

LDP Radius
Cutting LDP Radius

After that, the jig was used to create the bevel.  I did not hurt myself!

Bevel Jig
Bevel Jig
Bevel of LDP
Cutting the Bevel of the LDP

Once the bevel was finished, I routed out the rest to make everything the proper dimensions and than, used the top bearing bit to seperate the pieces from its original wooden plank.

Rout underside
Rout out underside of part
Separate pieces
Separate pieces with top bearing bit

 

I used the remaining wood to make the sides, by cutting a small cube per the dimensions of the plans and than cutting two side pieces from the cube.

Cube for Sides
Cube for sides

Now it just needs sanding, painting, holes drilled on the bottom piece and assembled.

Large Data Port
Large Data Port


What the R2D2 Senna Frame Uprights Look Like

Here are the uprights from the R2D2 Senna Wood Frame.  In this picture, they are marked to show what rings will go where.

Frame Uprights
Frame Uprights from the side

Here they are again, stacked up. I made one long template from some 1/2″ MDF and used that to make all the others so all slots lined up perfectly.l

Stacked uprights
Stacked uprights